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Industrial metal fabrication for process equipment

Fabrication for process equipment covers the skids, frames, supports, platforms, enclosures and stainless-steel components that carry and protect process plant, built from agreed drawings with defined material, welding, finish and inspection requirements.

How the work is organised

Fabricated metalwork for process equipment usually follows a sequence: confirming the design inputs, preparing or checking fabrication drawings, cutting and forming material, fit-up and welding, dimensional checks, surface preparation and finishing, and then dispatch or erection at site. Laser cutting and press forming suit sheet and plate components, while structural sections are used for skids, frames and platforms. Stainless steel is chosen where corrosion resistance or hygiene matters. Each stage depends on clear information. Weld procedures and inspection points, tolerances on mounting interfaces and the finish required all need to be agreed before work starts, because changing them later affects cost and schedule.

Where it fits

This approach applies to equipment skids for pumps, filters and treatment plant, frames for machines and conveyors, supports for pipework and spray headers, access platforms, guards and enclosures, and replacement or modified parts for existing plant. It is also used alongside other disciplines, for example to provide the structure for a dust-suppression system, water-treatment skid or control-panel installation. Pressure vessels and items governed by specific codes need the applicable code requirements stated at the outset.

Quality and site scope

Quality is managed through drawing control, material identification, weld visual inspection and dimensional checks, with additional testing or third-party inspection where the specification requires it. For onsite work, access, permits, lifting arrangements, hot-work restrictions and working hours influence planning. Defining whether site measurement, erection, alignment and painting are included helps avoid gaps between fabrication and installation. Hand-over documents should also be agreed early.

When this approach fits

  • Equipment needs a skid, frame or support designed to fit the site
  • Existing structures must be modified during a shutdown
  • Stainless-steel components are needed for hygienic or corrosive duties
  • Several disciplines need a common fabricated base or structure
  • Replacement parts are required where no drawing exists

Design constraints to confirm

  • Are dimensioned drawings available, or do they need to be developed?
  • What material, grade and thickness are specified?
  • What welding standard, procedure or inspection is required?
  • What surface finish or coating is needed?
  • What quantity and delivery timing are required?
  • Does the scope include site measurement, erection or onsite welding?

Inputs for a site study

Share what you know. Anything you are unsure of can be marked “not known” — our engineers will help confirm it.

  • Drawings
  • Dimensions
  • Material
  • Thickness
  • Weld spec
  • Finish
  • Tolerance
  • Inspection
  • Quantity
  • Site

Process

How a project typically runs

  1. Send drawings, sketches or photographs with material and quantity
  2. We review and list open points such as tolerances, weld specification and finish
  3. Site measurement or drawing development is arranged where needed
  4. A quotation sets out scope, inspection points and assumptions
  5. Fabrication, inspection, delivery and installation proceed as agreed

Fabrication & engineering

Components and options

Service

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Precision laser cutting

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Metal forming and bending

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Custom structural steel fabrication

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Stainless-steel component fabrication

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Custom machine and equipment frames

Machine and equipment frames are welded or bolted steel structures that carry and align machines, motors, pumps and process equipment. They are…

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Industrial skid and support fabrication

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Fabrication inspection and project coordination

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Product family

Custom welded metal assemblies

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Product family

Engineered metal supports and brackets

Engineered supports and brackets carry equipment, conveyors, platforms and other plant items, transferring their loads into the supporting structure. They are designed…

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Frequently asked questions

Can you work from our existing drawings?

Yes, drawings you supply can be reviewed and quoted against. Any missing dimensions, tolerances, material grades or welding and finish details are listed as open points to be agreed before fabrication starts.

Which materials can be specified?

Material should be selected for the duty: carbon steel is common for structures and skids, while stainless steel is often specified for corrosive or hygienic environments. Please state the grade and thickness required, or the operating conditions if you would like the options discussed.

Can inspection documents be provided?

You can request inspection records such as dimensional reports, material certificates and weld inspection records. State the requirements, including any third-party inspection, at the enquiry stage so that they are included in the quotation.

Not sure this is the right approach?

Answer a few questions about your site. Unknowns are fine — an engineer reviews every brief.