Industries
General manufacturing
General manufacturing plants share common needs: compressed air and hydraulics that work, controls that can be updated, fabricated parts made to drawing, and workspaces that stay workable in hot weather. We cover all of these.
Process challenges
Common challenges on site
- Heat stress on shopfloors
- Compressed air quality and pneumatic reliability
- Ageing drives, PLCs and control panels
- Custom frames, enclosures and sheet-metal parts
- Scale from hard water in utilities
- Leaks in hydraulic connections
Common plant needs
Machines and lines depend on pneumatic cylinders, air preparation and hydraulic connections; ageing drives, PLCs and panels need retrofit; frames, enclosures and sheet-metal parts are needed to drawing; and shopfloors can become very hot. Hard water causes scale in cooling circuits, boilers and washers.
Because EKA Synergy spans several disciplines, one enquiry can cover several of these needs, and we can route each part to the right engineering team.
Starting an enquiry
Describe the machine, line or area, what is not working today, and any drawings, photos or existing equipment details. For components, give sizes, pressures, materials and quantities.
Typical use cases
- Indoor and industrial mist cooling
- Air-line filters, regulators and pneumatic cylinders
- Motor and drive retrofits
- Machine and line automation
- Custom sheet-metal and machine frame fabrication
- Industrial water softening
- Hydraulic tube fittings
Products, solutions and services used in this industry
Industrial high-pressure mist cooling
Industrial high-pressure mist cooling uses pumps and fine nozzles to release water mist that evaporates into the air, providing evaporative cooling and…
Indoor mist cooling
Indoor mist cooling uses high-pressure pumps and fine anti-drip nozzles to release micron-sized droplets that evaporate quickly, cooling and humidifying indoor spaces…
Pneumatic cylinders
Pneumatic cylinders convert compressed-air pressure into linear motion for pushing, pulling, clamping and positioning in automated machines. The range covers compact single-acting…
Air-line filters and regulators
Compressed-air line filters remove water, oil, dirt and odour from compressed air to protect valves, cylinders, instruments and other equipment downstream of…
Motor and drive retrofits
Replacement and upgrade of ageing motors, starters and drives on existing machines, typically adding variable speed control, modern protection and communication while…
Machine and line automation
Automation of machines and production lines, including material handling, machine tending, pick and place, packaging, inspection, palletising and custom automation, integrated with…
Programmable logic controllers
Programmable logic controllers (PLCs) and related controllers that read inputs from sensors and switches, run user-written logic and drive outputs to motors,…
Custom sheet-metal fabrication
Custom sheet-metal fabrication turns flat mild steel, stainless steel and aluminium sheet into parts, panels, cabinets and assemblies by laser cutting, bending,…
Custom machine and equipment frames
Machine and equipment frames are welded or bolted steel structures that carry and align machines, motors, pumps and process equipment. They are…
Industrial water softening systems
Ion-exchange softening plants and salt-free conditioners that remove or control calcium and magnesium hardness in process water, protecting boilers, cooling towers, process…
Hydraulic tube fittings
Hydraulic tube fittings for connecting rigid tube, hose and components in hydraulic power systems, covering bite-type, 37-degree flare and swivel designs in…
Related problems and solutions
Frequently asked questions
Can EKA Synergy share references from manufacturing sites?
Verified project references are shared on request, where the customer has agreed to it. Tell us about your plant and the problem you are working on, and we will tell you what relevant experience and documentation we can make available before you commit to anything.
Can one enquiry cover several different needs?
Yes. Describe each need in the same enquiry — for example a control retrofit, a fabricated frame and hydraulic fittings — and attach drawings or photos. We will review it as one project and pass each part to the relevant team, so you have one point of contact.
Bring what you know. We’ll help structure the rest.
Share a part number, a drawing or simply the problem. Unknowns are fine — an engineer will review your enquiry.