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Dust control & spray

Spray system installation and commissioning

Spray system installation and commissioning covers the installation of nozzles, pipework, pumps and controls on site, followed by testing, pressure setting and handover with operator training.

ServiceSpray and dust-control engineering
Installed dust suppression spray nozzles at a conveyor transfer point

Overview

Installation turns the design into a working system. Typical scope covers mounting nozzle assemblies at transfer points, chutes and other dust sources, running pipework and tubing, setting pumps, filtration and air supply, wiring control panels and sensors, and connecting to plant signals or SCADA where required. Commissioning then checks the system under operating conditions: leak and pressure tests, spray pattern and coverage checks at each point, verification of control sequences such as start with conveyor or pause for passing vehicles, and adjustment of settings. Handover includes operator training and documentation, with an option to continue into an annual maintenance contract.

Planning installation

Plan around plant shutdowns or running windows, access and permits for working at height or near moving equipment, water, air and power connection points, cable and pipe routes, and the interfaces with existing control systems. A clear split of responsibilities between site and installer, agreed in advance, helps the work run to plan and keeps commissioning on schedule.

Range overview

Types and variants
  • Supply and Installation
  • Commissioning and Testing
  • Operator Training
  • Control and SCADA Integration
Features
  • Leak and Pressure Testing
  • Spray Coverage Checks
  • Control Sequence Verification
  • Operator Training at Handover
  • Optional Annual Maintenance Contract

Exact specifications depend on the variant, material and size. Confirm ratings and certification against the datasheet or with our engineers before ordering.

Applications

  • Conveyor Transfer Points
  • Haul Roads
  • Crushers
  • Stockpiles
  • Bulk Material Handling

Industries

  • Mining
  • Cement
  • Power generation
  • Steel
  • Ports
  • Fertiliser

Information that speeds up a quotation

Share what you know. Anything you are unsure of can be marked “not known” — our engineers will help confirm it.

  • Site conditions
  • Utilities
  • Performance target
  • Constraints
  • Proposal scope

Need a datasheet?

Add this family to your enquiry list and mention the variant — we will send the relevant technical documents.

Spray and dust-control engineering

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Frequently asked questions

What does the site need to provide for installation?

Typically the site arranges access, work permits, and water, compressed-air and power connection points close to where equipment will be installed. The exact split of responsibilities, including civil works and cabling, is agreed in the proposal so both sides know what is included.

What documents can I request at handover?

You can request as-built layouts, control panel drawings, test and commissioning records, recommended spare parts lists and operation and maintenance manuals. Please list the documents your plant requires when you request a quotation so they are included in the scope.

Ready to specify spray system installation and commissioning?

Send the details you have — quantities, sizes, drawings or a part number. Unknowns are fine.